Machine Tool Rebuilds

Rebuilt Mazak CNC lathe after machine tool rebuilding by KRC Machine Tool Solutions

When purchasing new isn't the answer, KRC Machine Tool Solutions provides comprehensive machine tool rebuilding services that restore your equipment to its original mechanical specifications—at a fraction of the cost of new. The best candidates for machine tool rebuilding are production units less than 12 years old with a reliable CNC control still in service.

What is a Machine Tool Rebuild?

Machine tool rebuilding is the complete mechanical overhaul of a machine to its original OEM specifications—without the need for a new CNC control. All mechanical components are cleaned, inspected, and rebuilt using new or re-machined parts.

  • CNC control issues only? A CNC Retrofit may be the right fit.
  • Need mechanical and CNC work? Remanufacture is the solution.
  • Machine deteriorating mechanically? A machine tool rebuild is likely your most cost-effective option.

KRC Machine Tool Solutions specializes in rebuilds for boring mills, gantry mills, and bridge mill machines.

Is Your Machine a Candidate for a Rebuild?

The most common signs your machine tool needs rebuilding include:

  • Increased uplanned downtime and rising maintenance costs
  • Declining part accuracy or surface finish quality
  • Worn ways, bearings, or ball screws
  • Deteriorating mechanical components with a CNC control still in good condition

If your CNC controls are performing well but your machine's mechanical integrity is declining, it is likely a strong candidate for a machine tool rebuild.



The Machine Tool Rebuilding Process

  • Rebuilding all mechanical components including replacement of all bearings and seals
  • Grinding of the hardened ways, hand scraping of wear surfaces, or replacement of linear guides
  • Ball screw repair or replacement
  • Hydraulic and lube system rebuild, including new valves and hoses
  • Repair or replacement of way wipers and way covers
  • Painting and surface finishing
  • Return of machine geometric alignments, as well as positioning accuracy, to OEM specs

Our experienced field service engineers manage removal, installation, and any additional CNC machine tool services required.

Benefits of Machine Tool Rebuilding

Choosing KRC as your machine tool rebuilder offers significant advantages over purchasing new equipment:

  • Save up to 65% over the cost of a new machine
  • Faster turnaround than ordering new equipment
  • OEM-level performance restored with new or re-machined components
  • Extended machine life without major capital expenditure
  • Minimized production downtime with efficient rebuild scheduling

Why Choose KRC as Your Machine Tool Rebuilder?

KRC Machine Tool Solutions has decades of experience performing machine tool rebuilds on a wide variety of large-format industrial machines. We have helped manufacturers across multiple industries maximize production efficiency and extend equipment life—saving valuable time and capital in the process.

When you choose KRC as your machine tool rebuilder, you gain access to:

  • Seasoned field service engineers with deep OEM brand knowledge
  • A proven rebuild process refined over 30+ years
  • Full-service capabilities — from mechanical rebuilds to CNC retrofits and complete remanufactures
  • Expertise across a broad range of machine types and manufacturers
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Blohm Grinder Before:

Blohm grinder before machine tool rebuilding by KRC Machine Tool Solutions

Blohm Grinder After:

Blohm grinder after machine tool rebuilding by KRC Machine Tool Solutions

Machines Serviced for CNC Rebuilds

KRC provides machine tool rebuilding services on a wide range of industrial equipment, including machines from the following manufacturers:

  • Giddings & Lewis
  • Cincinnati Gilbert
  • Toshiba
  • Ingersoll
  • Zimmerman
  • Bullard
  • Gray
  • Mario Carnaghi
  • Pietro Carnaghi
  • Schiess
  • Titan
  • Waldrich Coburg
  • Lucas
  • SNK
  • Union
  • Rambaudi

Not a good candidate?

If your machine is not a strong candidate for a rebuild, KRC can still help. We offer a selection of new and used machines, along with CNC retrofitting and remanufacturing services that may better align with your production goals. Contact our team to explore the right solution.

Industries Served

  • Aerospace
  • Energy
  • Automotive
  • Marine
  • Heavy Equipment
  • Medical

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Many clients rely upon KRC Machine Tool Solutions because we overcome difficult challenges with sound, simple results. We’ll meet your timeline and surpass your objectives. Contact us for more information about our specialty machine solutions.